Reliability Services

Chem-TechTM Reliability Services offering is designed to function along with our condition monitoring servces accross various industries and domains.Chem-Tech is capable of addressing reliability challenges accross every department and level in the company, where ever the assest are under the monitoring program.

Reliability Services provides a holistic approach to your reliability efforts by reviewing your entire condition program and creating a benchmark to achieve.The use of condition monitoring techniques allows maintenance to be scheduled or other actions to be taken to avoid the consequences of a full failure before the failure occurs, thus resulting in huge cost saving & higher efficiency.

Chem-TechTM offers failure analysis services across a wide range of products & materials:

Condition Monitoring through Oil Analysis is very good practice undertaken by various industries to monitor their Machines and Equipments.

In order to reduce machinery maintenance and downtime cost, Chem-TechTM assists it customers in designing oil condition monitoring programs for testing oil used in their machines at regular intervals to check wear and tear of the machine. Oil Condition monitoring helps customers to know what has been exactly happening inside their machines and also provides vital information about the condition of the oil used.

Oil condition monitoring helps in analysis of Wear Metals,Contamination, Additive content depletion, Soot formation, increase in acid value of oil (TAN), Decrease in base value (TBN),Foaming related problems, Oil mix-up. etc.

Oil Condition monitoring programs includes:

  • Engine Oil Analysis
  • Gear Oil Analysis
  • Transmission Oil Analysis
  • Hydraulic Oil Analysis
  • Compressor Oil Analysis
  • Turbine Oil Analysis
  • Transformer Oil Analysis

Oil condition monitoring (OCM) testing programs help clients avoid costly machinery, engine and power-train failures.

Predictive maintenance techniques help determine the condition of in-service equipment in order to predict when maintenance should be performed. This approach offers cost savings over routine or time-based maintenance because tasks are performed only when required.

Chem-TechTM provides predictive maintenance solutions through Oil analysis, to monitor the condition of the machinery and suggest any maintenance if required. Once a Wear Pattern/Condition, has been detected, it can be investigated further to determine where it is coming from, the probable cause of the failure, how severe and threatening it is, and the corrective action. This is where oil analysis and other predictive technologies can be very valuable.

Maintenance Solutions provided by Chem-TechTM can assist customers in:

  • Extension of Oil change Intervals
  • Unnecessary Oil Change
  • Monitor Wear & Tear of the machine
  • Preventing Failure of the Machine

Advantages of Predictive Maintenance:

  • Very Cost Effective
  • Saves Labour Cost
  • Saves Lubrication Cost
  • Saves unnecessary replacement cost

Polymer Failure Analysis Services provided by Chem-TechTM include:

  • Mechanical Failure
  • Chemical Failure
  • Analysis of Residues
  • Analysis of Degradation Products